A conveyor belt is a device that moves material along a track. It consists of an endless loop with a continuous belt or chain running around it. The material to be moved is placed on the belt and then transported by the movement of the belt to another location.
Conveyor belts are used for many purposes, including moving materials from one point to another, transporting people and goods, and handling bulk materials in factories.
The use of conveyor belts dates back many years when they were first used in mines for the transportation of ore from one point to another.
The 4 Most Common Types of Conveyor Belt Problems
Many conveyor belt problems are caused by belts that are not functioning properly. Most of these problems can be avoided by choosing the most appropriate system – examples can be found at fluentconveyors.com. The most common types of problems include:
1. Mistracking
Mistracking occurs when the belt comes off its track. Causes include inadequate belt tension, asymmetric loading, incorrect splicing, or components out of alignment.
2. Belt slippage
This type of belt problem results from friction and wear. Slippage can be caused by a belt that is not operating at peak performance or by the need for a new belt. Either way, a belt that is continuously slipping and moving out of position can cause damage to underlying equipment and personnel.
3. Material carry back
Carry back occurs when small amounts of the material being moved stick to the belt. This can result in material build-up on the rollers and pulleys.
4. Belt damage
Belt damage can be caused by impact, abrasion, and excessive wear. Belt damage can lead to malfunctions within the system, including material carry back, belt slipping, and belt tampering.
How to Prevent Conveyor Belt Problems with Your Workflow
There are many ways to prevent conveyor belt problems in your workflow. If you’re not careful, these problems can lead to a lot of lost time and wasted resources.
One way is to make sure that there is always someone accountable for the maintenance work process. This person should be responsible for making sure that the machine is always fixed and running smoothly.
Another way is to implement a damage control process before any major problem arises. This process will help you identify the cause of any problem before it becomes too big and avoid costly mistakes like having a machine break down during production time.
What Are the Best Ways to Prevent Bad Belts or Damage at Each Stage of Production?
The production process of a conveyer belt can be a complex one. It starts with the raw material and ends with the final product. Many factors can affect this process – from the materials to the manufacturing process to the conveyer belt itself.
To minimize any potential problems, companies should make sure that they have proper planning and production processes in place before investing in new equipment or machinery.
Some of the methods for preventing damage on conveyor belts include:
- Quality control
- Inspecting the belt and making sure that the material and condition of it are up to spec before it goes into the machine
- Make sure that any changes made to the belt are for a good reason
- Ensuring that all of your workers know and understand how to load, unload, inspect, clean, repair, and maintain your conveyor belts
- Checking whether or not the belt is being used correctly
- Checking how much weight is being loaded onto it
Investing in the right conveyor belt configuration and implementing a routine maintenance procedure can lead to improvements in quality control and boost your profitability.
